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Underground storage and technical facilities

Micro­or­ga­nisms can cause serious damage in under­ground storage tanks and technical systems, which can lead to the shutdown of opera­tions. Colonization of system components, e.g. cooling systems, heat exchangers, filters or pipelines, often results in costly maintenance work.

We offer you specially adapted micro­bio­lo­gical tests under practical condi­tions for samples containing water, oil or solids from technical systems, boreholes, probes, caverns and pore or aquifer storage facilities.

Services:

  • Extra­ction of liquid samples or solids from the corre­sponding geolo­gical struc­tures or plant components
  • Exami­nation of the samples for all relevant micro­or­ganism groups
  • Exami­nation of the micro­or­ga­nisms for the utilization of relevant substances, e.g. hydrogen, and for the formation of critical metabolic products, e.g. hydrogen sulphide
  • Deter­mi­nation of the degree of colonization and activity under the respective site condi­tions (salinity, tempe­rature, chemistry, pressure)
  • Identi­fi­cation of individual bacterial groups in the micro­or­ganism spectra found using molecular biolo­gical and bioche­mical methods
  • Deter­mi­nation of the causes of microbial colonization and derivation of possible countermeasures
  • Recom­men­da­tions for stabi­lizing drilling fluids or brine, checking the effec­ti­veness of biocides used
  • Leak tests using micro­bio­lo­gical and geoche­mical analyses (soil gas measurement)
  • Expert opinions, risk assessment, scien­tific studies

Various microbial processes (e.g. sulphate reduction, anaerobic fermen­tation or polymer formation) can be of signi­fi­cance for the operation of storage facilities or geothermal plants, as a result of which material conver­sions, corrosion, acidi­fi­cation, permea­bility losses and probe blockages can occur.

Typical technical accidents caused by microorganisms:

  • Degra­dation or alteration of stored products by microbial processes (degra­dation of hydro­carbons, e.g. ethylene, methane)
  • Quality loss by generation of hydrogen sulphide, methane or carbon dioxide
  • Micro­bially influenced corrosion (MIC) at pipelines, technical instal­la­tions or sheet pile walls
  • Plugging at wellbore bottomhole or surface instal­la­tions, e.g. at filters or heat exchangers by microbial products (FeS) or biofilms
  • Foam production or precipitation
  • Collapse of drilling mud or other chemicals of drilling

The tests always require a micro­bio­lo­gical analysis of the specific site condi­tions. Special, tried and tested test media and analysis methods guarantee reliable analysis and typing of the organisms present. In addition, growth tests enable a user-oriented, extensive charac­te­rization of the detected bacterial popula­tions. These analyses are supple­mented by molecular biolo­gical detection and typing methods.

One focus of the future-oriented work will be the evaluation and risk assessment of the under­ground storage of regene­ra­tively produced hydrogen.

Case histories

Filter blockages on a geothermal system

Due to unexpected, critical pressure increases in the circuit of a geothermal plant, the material of a pump pre-filter was examined micro­bio­lo­gi­cally. High levels of hydrogen-utilizing, sulphate-reducing bacteria (SRB) were detected in liquid cultures and by PCR. Growth tests with the enriched bacterial cultures proved that the organisms only multiply at tempe­ra­tures below 40°C and therefore cannot originate from the heating circuit, which is over 55°C warm. Instead, they were bacteria intro­duced from the cold water circuit.

The risk of the organisms adapting to higher tempe­ra­tures and the associated conta­mi­nation of the warm water circuit was pointed out and sugges­tions for further measures were provided.

Stabilisation of drilling fluid for a drilled shaft

A drilled shaft with a 6 m diameter for a salt mine was to be sunk using a CMC drilling fluid (carboxy-methyl cellulose). Several 1,000 m³ of drilling fluid was stored in over ground basins. An intensive microbial CMC disin­te­gration set in during the summer months. As a result, the drilling fluid could not be stabi­lized even through conti­nuously high subse­quent doses of CMC. The driller threa­tened to remain stuck due to the swelling clay in the drilled hole.

The result of extensive biocide tests showed that in the short term no prepa­ration could be provided for this dimension.

Therefore an alkaline stabi­li­sation of the drilled fluid was tested and suggested at a pH value of 11–12. The bacteria were thus effec­tively destroyed and the drill could be lowered safely without any further loss of fluid.

Investigations during solution mining for gas storage

 During a solution mining process for under­ground gas storage a heavy preci­pi­tation and floccu­lation with subse­quent plugging occurred.

In water samples high cell numbers of various physio­lo­gical groups of bacteria were detected. It was supposed that organic compounds (cellu­losic substances), which have been injected with water into cavern serve as nutrient source. Microbial degra­dation processes obviously resulted in a high conta­mi­nation, which has not been suppressed by high salt content of produced brine. Rather, it was demons­trated that during the solution mining process a salt resistant bacteria population estab­lished, which could grow on 245 g NaCl per litre.

It could be proven that slime-forming micro­or­ga­nisms were substan­tially involved in floccu­lation. As this process continues in simulated tests net-like struc­tures developed containing filamentous bacteria. With incre­asing salt concen­tra­tions more complex filaments were produced. This corre­lation could be explained with emergence of new bacterial cell morpho­logies charac­te­rized by reduced mobility and disturbed cell division under physio­lo­gical stress at high salinity.

As a result of micro­bio­lo­gical inves­ti­ga­tions case-specific measures were recom­mended to reduce nutrient discharge and finally suppress bacteria.

Investigation of corrosion effects on a pipeline

 Corrosion damages on the outer wall of a natural gas pipeline within a swampy area have been detected by the operator. The pipeline was equipped with a cathodic corrosion protection.

A key factor for corrosion was initial process of hydrogen sulfide generation by sulfate reducing bacteria (SRB) which utilized the hydrogen jacket as energy source generated by cathodic corrosion protection. Hydrogen sulfide (H2S) produced by SRB reacted with iron ions dissolving from pipeline wall finally forming black iron sulfide (FeS). H2S and FeS are oxidized by several groups of sulfur oxidizing bacteria (SOB) to sulfuric acid and iron(II) sulfate. Speci­fi­cally Acidi­thi­o­ba­cillusferro­oxidans oxidizes iron(II) sulfate to iron(III) salts. Starting from iron(II)sulfide (pyrite) substantial amounts of sulfuric acids will be produced in connection with water, which finally lead to an increased micro­bially influenced corrosion (MIC) of metal components.

As a result of extensive micro­bio­lo­gical inves­ti­ga­tions, the activity of bacteria involved and cause of the corrosion process have been determined.